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Foam Letters


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If you want to wow your audience, then check out foam letters. We can make these small, large or giant to almost any size you can imagine! We use a high-density foam to create a smoother finish, the lighter options are more porous. Despite that, they are both lightweight and durable. Regardless of size, we can help you create the perfect lettering!

Foam Letters

We have options when it comes to foam cutting, let’s check them out.

  • 8-inch foam letters and numbers
  • 12-inch foam letters and numbers
  • 24-inch styrofoam letters and numbers
  • 36-inch foam numbers and letters

While these are the most popular foam letter sizes, it’s possible to go smaller or larger. It really does depend on what you plan to use them for. What’s important is that your foam letters can make an impact on the purpose you intend them to. So, if you aren’t sure what size would be right, get in touch. We can talk you through giant foam letters and more. In addition, foam cutting can take the bottom off your letters, allowing them to stand upright. Or, we can cut them in the traditional way, for wall mounting. It’s up to you, but again, your choice will likely depend on your intended use.

Large Foam Letters

Let’s talk more about how we size our custom letters. It’s a more complicated process than you would imagine. You see, in the majority of fonts, every letter sits at a different height, whether it’s a lowercase or an uppercase letter. To avoid this being a problem, we rely on the uppercase A to size everything. We size in proportion to this to maintain consistency in our custom styrofoam letters. However, what this means is that some of the letters that you order may seem smaller (or larger) than your exact height selection.

Large foam alphabet letters have a wide range of uses. They are lightweight and durable, so they’re ideal for crafting and party use. We can produce styrofoam letters for wedding parties, birthdays, concerts, art shows, exhibitions, trade shows, events, conferences, window displays, and more. One of the reasons large is such a popular option is that they are lightweight. However, they have more to brag about. They’re also fairly dense and resistant to both mildew and moisture.

Large Foam Alphabet Letters

So, how do we create large foam alphabet letters? It’s easy (for us)! We use a router that is computer aided. As we noted above, we can create cuts at the bottom to allow for a foam letter table base. This means you can easily sit your foam letters, of any size, on a table display on the ground or elsewhere. Or, you can stick with the traditional option for wall mounting purposes. One thing to note about the standing letters (the ones that sit on their own) is that it will reduce the height of your letters. So, you may want to consider that when you choose the right size of your large foam letters. You may find you want to go a bit bigger so you don’t lose your impact.

Another important note to make on the foam letter table base option is that some letters may require additional support. Specifically, letters like F, P, T, and J. Plastic bases are available for this purpose. It’s also possible to create the table base for your letters without cutting the bottoms off. This could be an aesthetic choice, though it might also depend on what you plan to use your foam letters for.

Small Foam Letters

An acrylic paint finish is probably the best solution. This is due to the fact that harsh solvents can melt the material. For this reason, we avoid spray paints. While we do provide you with installation instructions, double-sided tape is the ideal mounting option if you’re attaching your foam letters to a wall. More importantly, you might be wondering why you might need small ones or their giant counterparts. Here is a small sample of why our clients come to us to create the ultimate styrofoam letters.

  • Conferences
  • Trade show displays/booths
  • Religious events
  • Charity events
  • Graduations
  • Photoshoots
  • Weddings and wedding receptions
  • Parties
  • Themed events
  • Theaters
  • Museums and art galleries
  • Event planning, marketing campaigns, advertising agencies, and production companies.
  • Hotels, restaurants, cafes, and bars
  • Retail stores and shops
  • Schools, universities, etc.
  • Reception areas and lobbies, building and wall displays

Foam Cutting

Now, let’s laser our focus into the benefits of foam cutting.

The size: We can go as big (or small) as you like when cutting your foam letters. You can get the perfect size for your display. For example, you may want to choose 36-inch foam numbers for graduation parties. Students can pose with their friends and family in front of the year of their graduation. This is also a popular option for wedding dates and big anniversaries and birthdays.

Material:  Our foam letters are so versatile. However, we offer a wide range of cut letters in a variety of materials. So, if you are looking for something different, we can still help.

Font:  You can choose any font or style you want, including custom ones.

Finishes: You can stick with a single color, choose a different color for each letter or even opt for a pattern.

Strength: The majority of the time, our clients come to us to create foam letters that are used temporarily. However, if you want them to last then you may need to consider additional components to add to the structure. Especially if people will lean (or climb) on them.

Combination: Do not worry, if you need foam letters and numbers, we can mix and match to create your perfect order. We try not to put limits on our customers, it tends to impact on the fun in creating custom these. So, you can absolutely have the graduation year, as well as foam letters spelling out the name of the learning institution.

Giant Foam Letters

There is no project too small (or large) for us to tackle. Whether you want a message one-hundred feet long or two small numbers, we have you covered. We have the technology it takes to create the perfect styrofoam letters and the skills required to pull it off. It’s also possible to create shapes, logos, and designs. So, don’t feel that you are limited to simple numbers and letters. It just so happens that they are the most popular foam creations. Don’t be afraid to ask for a completely custom creation.

Custom Styrofoam Letters

You can make choices every step of the way. We briefly glossed over finishes, but we want to take a moment to cover the finishes. The finish that you choose can help your signage withstand temperature, inclement weather, offer you more strength and mobility, etc. So, while you can opt for the simple painted finish, you can also go with a combination of finishes to help your letters last longer. Just ask us what finish is right for your intended use and we’ll offer you some advice. For the most part, people want fast and easy temporary displays. However, we are proud to provide more durable custom styrofoam for outdoor use.

Foam Cutting Service

If you need a foam cutting service, then you are in the right place. We know how to make large styrofoam letters and we can fill your order in no time. Get in touch with us today to discuss your large styrofoam letters order. Whether you need something for the baby’s room or you are planning a major event, our foam letters large are perfect. You can use the live chat option on our website. This will put you in touch with one of our technicians who will be happy to use their vast experience to field any questions and queries you may have. Or, you can call us at 800-205-9005. Alternatively, you can email us about your order. Please provide us with specific details about your order in a bid to streamline the process.

While the focus here has been on foam cutting, we offer a vast range of printed products and signage solutions. It really doesn’t matter what you are looking for, we more than likely have it. So, before you contact us about your order, why not check out the rest of our site? We can make your business cards, print flyers, produce plaques, make banners, and even create window decals. If you want it, then we’ve got it. We are a one-stop marketing shop.


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