★ 14,747 Happy Customers

★ 24-48 Hour Average Turnaround

Talk to an expert
M – F 9:00 AM to 5:00 PM PST

Shopper Approved Logo

Gatorplast Printing


Browse our designs

Surf our site for endless product inspiration that’s perfect for your next printing project.


Send us your project details

Let us know your vision and our team will provide the support, advice and key information to make it happen.


Leave rest to Nonstop Signs

We’ll confirm your details, create proofs and have your product to you with an unbeatable turnaround!

Need Help Getting Started?

Need help uploading your logo or design? Take advantage of our Free Design Services!


Custom Gatorplast Printing

Have you heard of Gatorplast? It’s a smooth signage solution that sandwiches poly foam with high-impact poly sheets. That means it can withstand warping and handle the impact, too. Not only is it a lightweight signage solution, but it is also water resistant. While it’s available in standard sizes, there are plenty of options available for thickness and size. Gatorplast signs are generally for kiosks, exhibitions, a point of sale, sets, props, screen printing, digital printing, short-term interior signage, framing, and mounting. It is lightweight, but rigid, and takes on paints and ink well. It’s easy to emboss, it’s easy to fabricate, and it’s easy to saw, route, and knife cut.  The material is similar to Gatorboard but made by 3A Composites.

Buy Gatorplast

So, why would you want to buy Gatorplast? Let’s take a look! Firstly, it’s incredibly versatile. It’s great for painting or screen printing. It’s also perfect for making signs and for photo mounting, too. You can apply cut-to-shape or vinyl letters to the Gatorplast board and rest easy knowing there won’t be damage. You can reposition them or even remove them altogether, and the surface’s tough, plastic won’t be damaged. When we finish each board, we do so with a matte finish. It’s the ideal surface for screen printing of high quality. From there, it can be finished with gloss or flat. When ink is screen printed it produces vivid colors. It is also high-impact, which means it is chip-resistant.

Where To Buy Gatorplast

You have probably seen gatorplast in plenty of DIY stores. It’s possible that you have put a lot of thought into your purchase. You think you can buy gatorplast and go ahead and handle the rest yourself, right? Why not? It really does depend on what type of gatorplast sign that you plan to create. For certain people, a DIY gatorplast board is more than sufficient. However, if you are a business, the professionals are the best course of action. Your signage should reflect your professionalism and a DIY sign doesn’t put you in the best light. Now, for a small business like a food truck just getting started, a gatorplast sign is a great option. You still have an affordable signage option, but it has a high-end look that really lets people know that you mean business. We are happy to provide you with the blank gatorplast board, though. You can customize it as you wish, for your yard or garage sales, community events, bake sales, church meetings, and more.

Gatorplast Board

You can use Gatorplast board both outdoors and inside. They aren’t impacted by moisture, which is why they are so great for use outdoors. The adhesive that seals the cap sheets and the foam is durable for outdoor use. There is one thing to consider, though. It’s a polystyrene product, so if it is exposed to direct sunlight for a prolonged period of time, then it will become brittle and start to yellow. That means a protective coating is a must to protect it from the damaging UV rays. If you plan to use it for any extended period of time outdoors, then a protective coating is an absolute must.

One of the greatest benefits of gatorplast is that is can resist water. Moisture is one of the biggest weaknesses for paper or wood-based panels. Gatorplast can resist that problem. However, it will warp if it’s exposed to excessive heat. Additionally, it can warp if you apply too much force. Of course, this will depend on the gatorplast thickness. The thicker it is the more it will withstand warping. Other issues that may cause warping includes poor support for the sign, as well as uneven coating. It’s also important to store your signs safely, you must ensure they are flat.

Gatorplast Thickness

There are plenty of options available when it comes to gatorplast thickness. The thinnest option is 3/16”, but you can also choose from 1/2”, 3/4”, and a full inch. Of course, we are proud to offer custom thicknesses, which are available up to three inches thick. The ideal thickness for your particular sign may also be dependent on the overall size of the board that you choose. You will also want to consider what you plan to use the sign for and where it will be. If you aren’t sure which thickness and size are right for you, just contact us to discuss what gatorplast board is the most suitable to your needs. We’re always happy to offer guidance.

It doesn’t matter what gatorplast thickness that you choose, there are certain cleaning rules you need to follow. It’s the best way to ensure that your sign lasts. So, when the sheets rub against each other, they create a static charge. The biggest problem with that is that they are prone to dust. So, use a simple tack cloth to dust your signs regularly. It’s also important to ensure the boards are free from other contaminants. For that, you can use a dust-free rag along with some rubbing alcohol.

Gatorplast Sign Stands

Luckily, we can also assist you with gatorplast sign table top stands and otherwise. So, if you know exactly what you plan to do with your gatorplast sign and how you want to hang or display it, then we can help you with that part, too. We don’t just print the signs and leave you high and dry. We are more than happy to walk with you from step one right through to the very end. There’s more good news for you, it’s really easy to cut it without creating rough edges or causing chipping. There are different ways to cut it. So, you should let us do it for you.

If you plan to cut your own gatorplast board, then there are a few tips we can offer you. You should always avoid dragging the blade when you’re working with an edge that is freshly cut. The board should be cut briskly to avoid wobbles. Before you mount your sign, paint it or print on it, you need to clean it.

White Gatorplast

There are a variety of methods to rely on for cutting your gatorplast. A router is the perfect choice if you want to cut shapes or contour edges. This is something that needs to be done briskly for the best effects. What happens if you take it too slow? Too much heat and friction. This will impact the quality of the cut. It’s also possible to die cut your board. This is only suitable for boards of less than half an inch thick. This cut requires careful attention. Then, there’s the guillotine. This is also for a thinner board. You can cut the board using a utility knife. This will produce a supremely clean edge. The majority of cutters can only handle a board that is 3/16” or thinner. The thicker the board is the more tedious the process will be.

Typically, white gatorplast is the standard. However, it’s also available in black. Don’t forget that you can paint your sign, so the base color doesn’t really matter a whole lot. White is obviously an easier base color to deal with if you plan to paint a lighter color. You should hold off on the paint job until after you have cut the gatorplast as you want it. Or, you could just leave it in the hands of the professionals.

Gatorplast Sign

So, what about painting and screen printing on gatorplast? Paint is an easy option, all you need to do is ensure the board is clean before you tackle the job. Water-based paints are the best way forward, though there are certain solvent-based paints that will work fine. The key is to check whether your paint is compatible to use with polystyrene. Some paints just won’t adhere to the material.

When it comes to the ink we use for screen printing, it’s down to UV inks or solvent-based ones. The latter dry easily. UV ink comes with some challenges. To use the drying lamp may lead to some warping. It’s only temporary, though. It should easily return to its original form once the sheet has time to cool. So, you see just how complicated the entire process can be. Which is why we always recommend that you let us deal with the most difficult aspects of creating gatorplast signs.

Gatorplast Printing

If you are interested in gatorplast printing, then please get in touch with us to discuss your needs. If you are ready to order, you can simply do so using our online order forms. However, if you have any questions or queries, you can contact us directly to discuss the products. You can do this by calling us at 1-800-205-9005 or using the live chat function on our website. Alternatively, you can email us. If you do choose to contact us via email, please provide us with as much information as possible. This will ensure we adequately respond to your query with the information that you really need. We can also provide you with a free quote if you have a specific request. Please browse the rest of our website to see the other products that we stock, we have a wide range of options available to you.

Need help with your Gatorplast Printing? We offer FREE DESIGN SERVICES!

Why Nonstop Signs?

Completely Risk-Free. Fast Shipping & 100% Satisfaction Guaranteed


Get Unmatched Support

We’re here to give you the support, advice, & information you need to get your project printed just right.

happy face

100% Satisfaction Guaranteed

If you’re not happy with your order, we’ll make it right. Just contact us using chat or email and we’ll get you squared away.


Get an Expert's Take Always

To make sure you’re happy with your order, we double check everything from design to materials and installation options.

Absolutely Guaranteed

Every time. Any reason. Or we’ll make it right.

Need Help Getting Started?

Need Help Getting Started?